EdgeSenses

EdgeSenses automatically records mechanical variables such as force, pressure, acceleration, position in real time. A particular strength is the reliable calculation of combined quantities, which can be used to quantify tilting or off-center forces.

The resulting data is first filtered in the edge device, aggregated and stored locally. After that, it is forwarded to the desired destinations. Edge processing reduces network traffic, lowers latency, and ensures that only relevant information finds its way into the central infrastructure. Targeted forwarding reduces the negative effects of data silos and allows, for example, central AI training.

Automatic reports are generated at fixed times and deliver, for example, Clear, meaningful reports on the system status and process behavior. These reports can then be easily exported, visualized in dashboards or integrated into existing reporting systems.

A key advantage of EdgeSenses is the complete independence of the users: they retain 100% control over all data flows. The intuitive operation enables fully automated operation without a display – ideal for use in critical production environments – as well as kiosk operation with appealing dashboard visualizations for end users.

High safety standards are an integral part of the device. EdgeSenses does not interfere with productive processes, works in secure kiosk mode and receives regular security updates. This ensures both data integrity and operational stability.

Finally, the system offers complete flexibility: the device can be fully managed by the customer's IT department. This allows EdgeSenses to be seamlessly integrated into existing IT strategies while ensuring maximum control and security.

EdgeSenses convinces as an edge device for mechanical process data acquisition in all crucial areas: By dispensing with expensive cloud solutions and eliminating monthly fees for data transfers, EdgeSenses significantly reduces overall costs. At the same time, the device achieves an impressive TimetoValue: Thanks to pre-configured installations, the edge device is usually ready for immediate use and starts recording as soon as it is supplied with the operating voltage and connected to sensors. Customers also benefit from proven RemoteSupport, which provides unproblematic and cost-efficient support during commissioning and is quickly on the spot when required.

Data completeness is ensured by the fact that EdgeSenses automatically detects and stores all machine cycles. Data security is guaranteed: All collected information remains exclusively locally on the device, on the customer server or in the customer cloud – there is no risk of sensitive data being compromised by external providers.

EdgeSenses is also highly scalable. PlugandPlayModule for the most common sensor types, expandable boxes and synchronization of multiple systems enable seamless adaptation to growing or changing requirements. This flexibility has proven itself in industrial 24/7 operation over more than 10 years, which underlines the reliability of ConSense's edge devices.

Finally, EdgeSenses makes maintenance particularly easy: standard updates are provided for the operating system, software and firmware, so that users can always use the latest and most secure version without having to worry about special installation processes.

The illustration on the right visualizes the interaction of the essential components in EdgeSenses. Analogue and digital inputs and outputs are connected to the RealtimeDevice (RTD) via the front end. The rtdInteface of the ManufacturingDataSuite (MDS) controls the data acquisition, synchronous and secure transfer to the ParallelProcessingDevice (PPD). There, data is stored in the original format and evaluated with the analyticsCore. The connectAI module allows transactional processing and exchange with connected systems. Visualizations of the guiShell can be used via RemoteDesktop connections (RDP) or via the integrated HDMI port to configure the system or check the correct functionality.

The EdgeSenses is designed for use in control cabinets, so the environmental conditions for continuous use are:

Supply

Digital inputs

Digital outputs

SSI (Synchronous Serial Interface)

Analog inputs electrically isolated, differential voltage inputs